{"id":2703,"date":"2019-10-03T15:07:54","date_gmt":"2019-10-03T19:07:54","guid":{"rendered":"http:\/\/rv10.mirimar.org\/?p=2703"},"modified":"2019-11-04T19:27:11","modified_gmt":"2019-11-05T00:27:11","slug":"custom-wire-brackets","status":"publish","type":"post","link":"https:\/\/rv10.mirimar.org\/?p=2703","title":{"rendered":"Custom Wire Brackets"},"content":{"rendered":"<p>The default wire channels from Vans do not include provisions for additional devices I will be installing in the plane (auto pilot servos, heated pitot mast,\u00a0 aileron trim servo, dedicated grounding wires, &#8230;).\u00a0 In addition a nylon conduit would allow easier future maintenance than the holes through the ribs.<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8842.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2681 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8842-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8842-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8842-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8841.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2680 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8841-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8841-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8841-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>A series of custom wire brackets were fabricated from 1\/16&#8243;x 1&#8243; x 1.25&#8243; angle aluminum. The band saw fence was setup to cut raw brackets the same width.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8843.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2682 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8843-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8843-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8843-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Here they are, one for each wing rib to span.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8848.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2684 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8848-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8848-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8848-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8844.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2683 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8844-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8844-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8844-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Next use a jig on the drill press to accurately reproduce the hole pattern for each bracket.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8851.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2685 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8851-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8851-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8851-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8853.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2686 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8853-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8853-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8853-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Cut, drilled, prepped, primed, and ready to assemble.\u00a0 The 5\/8&#8243; nylon conduit will later be cable laced to the holders.\u00a0 Zip ties could be used, but I prefer the endurance and flexibility of the cable lace.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8860.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2687 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8860-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8860-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8860-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8870.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2690 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8870-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8870-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8870-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Here is a through shot of the conduit run laid out with string. Then installation begins&#8230;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8866.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2689 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8866-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8866-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8866-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8862.jpg\" data-rel=\"lightbox-gallery-13bU1MgQ\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2688 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8862-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8862-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/10\/IMGP8862-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>As with many of these operations on the wing, having the bottom skin still off makes everything so much easier.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The default wire channels from Vans do not include provisions for additional devices I will be installing in the plane (auto pilot servos, heated pitot mast,\u00a0 aileron trim servo, dedicated grounding wires, &#8230;).\u00a0 In addition a nylon conduit would allow easier future maintenance than the holes through the ribs. A series of custom wire brackets <span class=\"ellipsis\">&hellip;<\/span> <span class=\"more-link-wrap\"><a href=\"https:\/\/rv10.mirimar.org\/?p=2703\" class=\"more-link\"><span>Continue Reading &rarr;<\/span><\/a><\/span><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[39,10],"tags":[],"class_list":["post-2703","post","type-post","status-publish","format-standard","hentry","category-custom-elements","category-rv-10-build-project"],"_links":{"self":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2703","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2703"}],"version-history":[{"count":3,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2703\/revisions"}],"predecessor-version":[{"id":2733,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2703\/revisions\/2733"}],"wp:attachment":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2703"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2703"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2703"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}