{"id":2724,"date":"2019-11-04T18:44:47","date_gmt":"2019-11-04T23:44:47","guid":{"rendered":"http:\/\/rv10.mirimar.org\/?p=2724"},"modified":"2019-12-28T15:45:14","modified_gmt":"2019-12-28T20:45:14","slug":"bottom-wing-skins-2","status":"publish","type":"post","link":"https:\/\/rv10.mirimar.org\/?p=2724","title":{"rendered":"Bottom Wing Skins (2)"},"content":{"rendered":"<p>A series of miscellaneous activities were performed on the wings in the last few weeks.\u00a0 This work was staged before any final riveting the bottom skins, as access is so much easier with the skins still off.<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8872.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2706 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8872-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8872-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8872-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The quickbuild wings come with a main wiring channel in each wing. These roughly 5\/8&#8243; diameter hole have nylon inserts and are intended by Vans for the wingtip wire bundles.\u00a0 Because of added electronics for heated pitot, aileron trim, autopilot servo, and the like, I wanted addition channels (thus the custom wire brackets from previous posts).\u00a0 I also wanted dedicated grounding lines to the wingtips, so additional channels were created.\u00a0 Here a template is used for reproducing the hole placement in the wing ribs.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8874.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2707 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8874-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8874-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8874-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8875.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2708 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8875-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8875-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8875-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><\/p>\n<p>Once measured, the 7\/16&#8243; holes are punched and then drilled with an angle head holding threaded bits.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8877.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2709 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8877-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8877-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8877-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The final configuration of each wing has three available channels, two through the ribs and one wiring chase attached to the custom brackets.\u00a0 For the left wing, the 1\/4&#8243; soft aluminum tubes for the pitot and angle-of-attack (AOA) indicator will be fed through the larger of the runs through the ribs.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>==================<\/p>\n<p>PITOT MAST<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8883.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2712 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8883-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8883-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8883-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8895.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2718 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8895-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8895-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8895-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>A Gretz mount for a Garmin heated pitot needed to be crafted in the second from tip rib bay.\u00a0 This location is further outboard from the Vans plans, but allows greater access for maintenance and adjusted once the bottom skin is attached.\u00a0 On the left a backing plate is clecoed in place to mark the skin for a through-hole.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8892.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2717 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8892-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8892-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8892-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8898.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2720 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8898-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8898-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8898-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>A sheet metal bending brake formed another\u00a0 bracket for between the rib and the pitot mast backing plate.\u00a0 The right photo shows the bracket clamped prior to drilling through the rib.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8886.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2713 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8886-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8886-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8886-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Here the #8 screw nut plates are attached to the pitot mast.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8902.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2721 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8902-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8902-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8902-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8897.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2719 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8897-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8897-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8897-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Two different views of the pitot mast &#8211; clecoed in the final position and showing in relation to the modified skin.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>===========<\/p>\n<p>MISCELLANOUS ACTIONS<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8888.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2714 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8888-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8888-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8888-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8891.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2716 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8891-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8891-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8891-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Rich visited for two weeks to help with flap gap riveting, inspection port assembly and other miscellaneous activities.\u00a0 We used CherryMax rivets of type CR3212-4-6 countersunk (qty. 6), and CR3213-4-2 (qty. 14) and CR3213-4-3 (qty. 6) round head rivets on the inner flap gap openings of each wing.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8880.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2710 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8880-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8880-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8880-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8881.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2711 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8881-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8881-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8881-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The wing bottoms were treated with SEM Self-etch primer from a rattle can prior to having the inspection port nut plates attached.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>===========<\/p>\n<p>AILERON ACTUATION<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905.jpg\" data-rel=\"lightbox-gallery-nRT75dRj\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2722 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>To properly locate the spring attachment points on the aileron push rods, the actuation levers and torque tubes must be installed and the rod oriented in a neutral position. More on that in\u00a0 later posts.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A series of miscellaneous activities were performed on the wings in the last few weeks.\u00a0 This work was staged before any final riveting the bottom skins, as access is so much easier with the skins still off. The quickbuild wings come with a main wiring channel in each wing. These roughly 5\/8&#8243; diameter hole have <span class=\"ellipsis\">&hellip;<\/span> <span class=\"more-link-wrap\"><a href=\"https:\/\/rv10.mirimar.org\/?p=2724\" class=\"more-link\"><span>Continue Reading &rarr;<\/span><\/a><\/span><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[39,10,60,53],"tags":[],"class_list":["post-2724","post","type-post","status-publish","format-standard","hentry","category-custom-elements","category-rv-10-build-project","category-section-20-bottom-wing-skins","category-section-23-aileron-actuation"],"_links":{"self":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2724","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2724"}],"version-history":[{"count":5,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2724\/revisions"}],"predecessor-version":[{"id":2794,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2724\/revisions\/2794"}],"wp:attachment":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2724"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2724"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2724"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}