{"id":2752,"date":"2019-11-24T10:45:18","date_gmt":"2019-11-24T15:45:18","guid":{"rendered":"http:\/\/rv10.mirimar.org\/?p=2752"},"modified":"2019-11-24T10:55:48","modified_gmt":"2019-11-24T15:55:48","slug":"electric-aileron-trim","status":"publish","type":"post","link":"https:\/\/rv10.mirimar.org\/?p=2752","title":{"rendered":"Electric Aileron Trim"},"content":{"rendered":"<p>The aileron push rods must first be set into a &#8216;neutral&#8217; position before the trim servo motor can be properly aligned and measured. The objective of this exercise was attach the aileron trim spring brackets.<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2722 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8905-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8907.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2735 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8907-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8907-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8907-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The left picture shows attaching the aileron push rod end to the outboard pivot actuator.\u00a0 The inner push rod end connects to the aft arm of the aileron torque tube in the wing root.\u00a0 A bearing for the torque tube must first be installed in the tank spar.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8912.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2738 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8912-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8912-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8912-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8915.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2741 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8915-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8915-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8915-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The sealed tanks (see below) were then installed in the wings &#8211; capturing both ends of the torque tubes during the fitting process. These tubes could be installed with the tanks already attached, but the process was much easier with the tanks off.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8913.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2739 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8913-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8913-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8913-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8914.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2740 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8914-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8914-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8914-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Here are close-ups of the torque tube connections in the left wing.\u00a0 Notice the jig in the left photo created to position the push rod.\u00a0 The final push rod end lengths were adjusted to neutral with the jigs, then the jam nuts were tightening to hold everything firm.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8916.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2742 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8916-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8916-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8916-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8918.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2743 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8918-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8918-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8918-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Now began fabrication of the trim servo bracket.\u00a0 After cutting, smoothing, and deburring\u00a0 the trim bracket was provisionally assembled with clecoes. The inner left inspection plate was then match drilled as the base for the trim bracket.\u00a0 A coat of SEM Self-Etching primer was applied to all surfaces.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8919.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2744 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8919-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8919-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8919-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8920.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2745 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8920-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8920-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8920-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>Top and bottom views of the assembled trim servo in the bracket and the modified inspection plate.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8922.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2746 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8922-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8922-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8922-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8927.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2747 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8927-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8927-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8927-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The supplied Ray-Allen trim switch was connected between a 9V battery and the servo motor.\u00a0 A Fluke voltmeter confirmed electrical contact during operation.\u00a0 The motor takes ~27 seconds to move from the inner to the outer position.\u00a0 This measurement and actually marking the two position limits were used to locate the center of travel for the aileron trim arm.\u00a0 This measurement was transferred to the neutralized push rod via a parallel angle channel and a square.<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8930.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2748 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8930-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8930-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8930-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8933.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2749 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8933-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8933-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8933-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The photo on the left shows prior to riveting, and on the right the final configuration.\u00a0 It will be a challenge to install the springs once the push rod is permanently installed in the wing.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>FUEL TANKS<\/p>\n<p>=============<\/p>\n<p><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8909.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2737 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8909-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8909-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8909-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a><a href=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8908.jpg\" data-rel=\"lightbox-gallery-aTitJS07\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-2736 size-thumbnail\" src=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8908-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" srcset=\"https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8908-150x150.jpg 150w, https:\/\/rv10.mirimar.org\/wp-content\/uploads\/2019\/11\/IMGP8908-200x200.jpg 200w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>The quick build fuel tanks were removed for leak testing prior to aileron push rod adjustment.\u00a0 My A+P friend Terry filled each tank with 30 gallons of aviation fuel for a week.\u00a0 No leaks!\u00a0\u00a0 Once final wing assembly is complete, removing the tanks for leak correction would be very difficult. So just for good measure, all the rivets and seams on the spar side were also covered with a generous portion of Van&#8217;s tank sealant (similar to ProSeal).<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The aileron push rods must first be set into a &#8216;neutral&#8217; position before the trim servo motor can be properly aligned and measured. The objective of this exercise was attach the aileron trim spring brackets. The left picture shows attaching the aileron push rod end to the outboard pivot actuator.\u00a0 The inner push rod end <span class=\"ellipsis\">&hellip;<\/span> <span class=\"more-link-wrap\"><a href=\"https:\/\/rv10.mirimar.org\/?p=2752\" class=\"more-link\"><span>Continue Reading &rarr;<\/span><\/a><\/span><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[10,62],"tags":[],"class_list":["post-2752","post","type-post","status-publish","format-standard","hentry","category-rv-10-build-project","category-section-op-38-electric-aileron-trim"],"_links":{"self":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2752","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2752"}],"version-history":[{"count":4,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2752\/revisions"}],"predecessor-version":[{"id":2757,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=\/wp\/v2\/posts\/2752\/revisions\/2757"}],"wp:attachment":[{"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2752"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2752"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rv10.mirimar.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2752"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}