The focus for this week was modifying the AeroSport overhead console for vents, lights and switches prior to installation in the canopy.
Holes 2″ diameter for the air vents were cut into the template locations of the carbon fiber using a modified hole saw. The outer teeth of the circular bit were filed down to provide an exact diameter.
Alignment of the LED light bases and ON/OFF switches for the rear seats were marked on masking tape, then drilled to fit.
The right photo shows the final placement for the rear fixtures. The left photo includes the custom GPS antenna cover plate previously fabricated.
The Aveo EyeBeam Touch located in the forward part of the console differs from the simple red LED lights installed in the rear. It has adjustable intensity and can deliver either white or red light.
Nutplates were installed on a backer. The combined unit was then glued to the center rear of the console with resin. This fixture will later secure a 3.5″ stainless handle to function as a cloths hangar for the baggage compartment.
Next actions are create a cover plate at the very front near the center bar, then attach permanently to the canopy.