Cabin Doors, Custom Parts (2)

Installation of final door hardware and fabrication of custom hinge pocket covers were the topics for a few weeks.

Door handle, gas strut attach bracket

 

 

 

 

Aerosport low profile latch mechanism, interior and exterior views

 

 

 

 

adding magnets to latch pins, interim rod assembly, and final pin actuation

 

 

 

 

door hinges attached to door, preparations underway for fabricating the custom door pocket covers

 

 

 

 

fiberglass formed to exact pocket dimensions, cover plate clamped in place for adhesion to molded piece

 

 

 

 

initial sanding of canopy interior, initial installation of wire runs in forward canopy channel with E6000 adhesive

 

 

 

 

application of fiberglass over wire runs, which are actually 3/8″ air hose line.  build-up of inner door hinge pockets for even base for Airward nutplate pieces

 

 

 

 

forward and center canopy sections filled with Superfil and smoothed in preparation for bonding in overhead console

 

 

 

 

custom covers for the overhead console where the reinforcement bar comes up from the dashboard

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