Breaking Bad

This was a power weekend – alodine and priming my first set of plane parts with expert assistance from Rich.

IMGP3864Here we are finishing the air handling system for the shed.

 

 

 

 

 

IMGP3866Getting staged for mixing brightener – dilute phosphoric acid with brand name PPG DX533 (one part to three parts distilled water).

 

 

 

 

 

IMGP3873The actual mixing process occurred in the shed to keep any fumes or spills out of the house.

 

 

 

 

 

IMGP3887Here Rich and I are posing in front of the treated parts, first dunked in the brightener solution and rinsed with water.  The drying racks just hold the pieces before the alodine process, no real need to have them bone dry at this point.

 

 

 

 

 

IMGP3892One of the VS spars goes into the alodine solution in the dunk tank.  The first pieces in the fresh solution for 2 minutes turned very dark, so the immersion time was adjusted to get a more golden color. Everything was hung overnight with a space heater on for complete drying.  This is necessary before the priming steps.

 

 

 

 

 

IMGP3896Suited up and shaking the PPG DF40LF grey-green primer.  I only got a quart, which turned out to be way more than needed for this batch of parts.

 

 

 

 

 

IMGP3900Using a graduated measuring cup marked for 2:1 primer to catalyst.

 

 

 

 

 

IMGP3908Ready, aim, fire.

 

 

 

 

 

IMGP3914Rich took this picture through the shed window showing primer actually being applied to some parts.

 

 

 

 

 

IMGP3916Why the grin?

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